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Wet Sanding Paint Restoration Technique

After the wet sanding, paint looks all milky white and dull

By Wayne Estrada, Copyright, 1999

If you have read the other pages on auto care and detailing on this web site, you know that they are rather, well, detailed! If you do not want to read yet another description in minute detailing techniques to our beloved Jaguars and British Cars, hit "Back" now!

Index

Introduction
Background of this Project
Step 1--Wet Sanding the Paint
Step 2--Compounding the Finish
Step 3--Polishing the Paint
Step 4--Cleaning the Surface
Step 5--Moisturizing the Finish with Wax
Conclusion

Introduction

This discussion is about getting the maximum luster out of all paint jobs, but particularly paint that is old, dull, and/or has minor surface blemishes like water spots and fine surface scratches.

Before getting into this, you might want to first read my previous articles on Wayne's Exterior Cleaning Tips. This particular article talks about how to properly wash, clean, and wax your Jaguar. It is fairly complete, but if you want even more detail, or have a car that still does not look like new after all of that work, read on!

First, I am not a paint "expert"--just a fellow car enthusiast like you that has invested years experimenting with different products, techniques, reading, and watching and talking to other people about what works and what does not. I also do not work for any of the companies' products that I mention, so the usual disclaimers apply. These techniques have worked for me and can work for you too-if you are willing to put in a lot of work on your car!

Background of this Project

My Jaguar XJ-S has original, 10-year-old+ paint that, while well cared for, didn't have the magnificant sparkle that a friend of mine's Jag had at a recent concours. It also had some stubborn water spots on the trunk/boot that would not come out with any off-the-shelf product and some very fine pitting in the lacquer on the hood/bonnet.

Dave Ekrote, past President of the Carolina Jaguar Club, told me that his prize, also a 1989 XJ-S, was a real mess when he bought it, inside and out. But with the steps I've outlined below, he brought the car (and exterior) back to a better finish than my award winning XJ-S! This I had to investigate!

This discussion is for people with older paint jobs, and finishes where the usual scratch removers, clay bars, etc. have not helped 'bring back' the original paint luster and remove surface blemishes like water spots and fine scratches. These techniques are NOT for use on new or nearly new finishes. See the other article on detailing first, and if you have problems that these techniques did not solve, then read on.

Assuming that your car is totally clean (i.e. no tar specks, wax removed, etc.) we are ready for phase one. WARNING! This journey is a bit scary, but the results are worth the effort, unless you have the money for a new paint job.

What you'll need for this project (explained in detail below):

-1500 Grit Sand paper
-a hose attachment capable of controlled water flow
-mild rubbing compound
-a good 2-speed non orbital auto buffer
-a high quality cleaner wax and finishing wax
Step 1--Wet Sanding the Paint

This step is exactly what it sounds like putting sandpaper on your car's finish! Relax. There are several different grades or 'grits' of sandpaper. Go down to your local auto parts store and buy about three packages of 1500-grit sandpaper. This is very fine sandpaper, almost like a slightly tacky chamois. Yes it is abrasive, like any sandpaper, but with proper application, it will help us achieve our first goal-removing a very thin layer of the clear coat.

Extreme caution needs to be taken here, but it is not hard. On a clean car, pick one inconspicuous spot (an oxymoron on a Jaguar!) and do a little test about the size of a dinner plate. You will need a hose with spray head that can lock into a fine, steady spray of water. I got one of those brass twisty types at a hardware store, and these work great for this purpose.

Turn the water on to a steady, gentle mist and spray on your test spot. Get the 1500 grit sandpaper wet, place on the paint and gentlystart rubbing back and forth, but NOT in a circular motion. Again, the surface MUST be constantly rinsed with water as you wet sand.

How will you know how much to work each spot? The outer layer of the finish, despite your best efforts, will most likely still have some residue of wax. The wax will grab a little on the paper. In fact, you might see if you look carefully a little white/yellowish coloring in the water running off the finish as you are rubbing. This is the wax coming off. Now the delicate part.

The idea is to remove the surface impurities, NOT the paint!!! Water spots, for example, are simple surface etchings on the clear coat. If, and only if, the scratch or mark is not down into the paint, this can and will be removed by careful wet sanding. You will know when to stop after the grabbyness of the surface gets smooth to the feel under your hand with the wet sandpaper. Again, don't rub hard or fast. Simple slow, small (no longer than 8-12 inch) back and forth (not circular) hand motions are just right. Keep the water flowing over the spot you sand, grasshopper. Let the 'force' guide you and be patient! At this point, take your fingertips and wipe them across the area you just worked on. If it 'feels' slick, you're done wet sanding that spot. Stop and move on to another adjacent area.

I found that each sheet of sandpaper lasted about 5 minutes. If it starts to look translucent, toss if and use a new one. Because your hand is not perfectly flat, parts of the paper will wear faster than others. That's OK. Don't use a wooden block, sponge, or other device between your hand and the sandpaper. You'll lose touch with the feel of the surface and will go too far into the surface. Remember, you can take off as little or as much as you want. You can always take off and smooth more, but you can never put back paint or clear coat that is removed!

I am a living example. On my XJ-S, there are some creased edges on the detailing of the boot lid, and not paying attention, I wore one small spot down to the white primer. Therefore, be especially careful on any edge. The flat surfaces should be no problem.

After compounding, the really shocking part is that once the water dries, your car will be a dull, milky white and you'll see all kinds of scratches in the surface caused by the wet

Look carefully and you will see the scratches in the finish left by the wet sanding--
this is normal
sanding. 'Good Grief! What Have I Done!', you'll say! But not to worry. The second step will start to solve that problem.

Step 2--Compounding the Finish

Eventually, you'll do this over the whole car, once its entirely been wet sanded, but for now, practice on your test spot to get a feel for the process. Also at the auto parts store, you should find rubbing compound. Be careful about which one you buy! Some of these are deadly and can cut through paint in a snap. Buy a mild compound--it may even say so on the label. I bought a DuPont compound and tested it by taking the cover off in the store and feeling how slick it was to my touch. Smoother is better. If your gut tells you it's not right, it's probably not the right stuff. Look somewhere else.

I'll mention the non orbital buffer in a minute, but the directions for that indicate that rubbing compound can be used to apply it. Don't do it. To an untrained, but enthusiastic amateur (like me), that could be recipe for disaster. I applied mine (painstakingly) by hand. Go slow, applying with a foam applicator in small circular motions. Don't rub hard and be patient. This step is really what is doing the fine polishing of the paint/clearcoat. Again, what you take off, you can not put back on, so go slow.

The test to see how far you go is that the scratches created by the wet sanding will begin to fade. The idea is to get them gone completely. In my experience, I did not, because I was concerned about going too far. Anyway, the idea is that the surface will still be mostly dull, but smooth. This takes us onto the next step.

BTW, I tried skipping this step and used just the Meguiars Polish (next step) out of concern for going too far. It did not work. Even the Meguiars "Fine Scratch Remover" did not have enough abrasiveness to smooth out the scratches created by the wet sanding. A careful application of compounding was required. I may even recompound at some future point to get those last little scratches out (that no one can see but me)

Step 3--Polishing the Paint

The paint surface is as naked as you can get it at this point, and a good polishing is in order. Meguiars has a polish that brings a high shine to a surface. Although you are not supposed to apply it over a waxed surface (but I have with favorable results), it really is designed for application on an un-waxed surface like the one you have now. It's not a required step, but you won't be sorry you did it. I again applied this by hand, and used an applicator hood on the buffer with a small amount of polish to smooth out the surface. I was not sorry I went the extra mile to add this step. This is the step that will really add the luster back to the finish, so again, go slow and do it until you get the results you want.

Step 4--Cleaniing the Surface

My theory is that even though the water has extensively cleansed the surface and compounding, there is still some residue left on the finish. I like Meguiars [brand] Cleaner Wax for this job. Apply the cleaner wax like I mentioned in the previous articles (by hand). Do the whole car to the same level. This is true of all steps EXCEPT for your 'inconspicuous test area'. Remember that? This test area will give you an idea of how much time is required to do the entire car and a good indication of how good the final result will be.

At this point, your test area/entire car should have a fairly nice shine to it. To help the process along, take out your orbital buffer and apply a smudge of the cleaner wax using the buffer. This will help smooth out the finish that much more.

I bought my buffer at Sears. They range in price from about $29-something to over $100. I paid about $69 for mine. I thought the fact that it has two speeds and a lock so you don't have to keep squeezing the on-button was worth the extra money. The power switch has two settings-- "apply" and "buffing". Read the instructions on the buffer (usual disclaimers apply). Four things are certain regarding using a buffer:

1) Putting too much material on the hood will cause it to be too grabby and fly off
2) Use the right hood for the product at hand (for waxing, it's the cotton terry one)
3) Don't use the edges of the wheel to polish (it can cut too deep into the surface)
4) Let the flat part of the buffer do the work (i.e. don't press down)
5) Put the buffer on the surface, then turn it on
Step 5--Moisturizing the Finish with Wax

There is not too much to add to this already long article that you have not read in my detailing tips on exterior finish tips (click BACK to see all of them listed). I used to pooh-pooh using buffers until I got mine. I still would NEVER use it to apply wax on a consistent basis because even the profession jobs I've seen leave swirl marks in the paint. However, used sparingly for the final buffing luster saved me hours of the fine finishing/polishing work that I would have had to do by hand.

I love Meguiars products, and in my opinion their Yellow Wax is the best for moisturizing paint and adding a protective coat. I put it on by hand, but used the buffer with the lambs wool head to do the final finishing polishing. Of course you can add additional show waxes and high luster waxes on top of this. The wax people love when you do ($$$) but in my experience they DO add that additional oomph to the final finish that most car fanatics like me want.

Conclusion

Remember to use your test area as a good indicator of the work ahead of you and to get a feel for how this whole process works before tackling the entire car. It will also put your mind at ease before you thought you ruined your paint job (a thought that crossed my mind after seeing the 'dried milk' finish after the water dried from the wet sanding step!)

On my XJ-S convertible, it took, me about:

3 hours to wet sand
4 hours to compound
3 hours to polish
2 hours to apply the cleaner wax
2 hours for the Yellow Wax
That's 14 hours....a good weekend project.

One interesting observation on my test spot is one night, while under the bright lights of a gas station, my (then completed) test spot looked dazzling next to the yet untreated dingy yellow/green looking original unsanded waxed finish that I (and car show audiences) thought was so wonderful. My Dorchester Grey paint has more of a silver sparkle and is much brighter than before. And no more water spots or surface scratches!

Good luck and much patience to you in this exercise in Jaguar and British Car obsession!

I'd appreciate your comments on this and any articles you've read on my web site on my Guest Book Page

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